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class="32pt">第四章轴承油气润滑实验研究</span></a></p> <p class="60" style="margin-top:0cm;margin-right:0cm;margin-bottom:9.45pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 0cm;line-height:14.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together; page-break-after:avoid;mso-list:l0 level1 lfo1;tab-stops:18.0pt;background: transparent"><a name="bookmark21"><!--[if !supportLists]--><span style="font-family: SimSun; letter-spacing: 1pt;">3.<span style="font-stretch: normal; font-size: 7pt; line-height: normal; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span class="61pt">1概述</span></a></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2TimesNewRoman"><span lang="EN-US">LXK</span></span><span class="2"><span style="font-family: SimSun;">300</span></span><span class="2TimesNewRoman"><span lang="EN-US">X</span></span><span class="2">数控螺杆铣床为多轴联动铣削螺杆的专用铣床，与普通的数控螺杆铣 床不同的是该铣床采用的是盘铣刀进行螺杆的铣削加工，这种技术在国内属于领先水 平。</span><span class="2TimesNewRoman"><span lang="EN-US">LXK</span></span><span class="2"><span style="font-family: SimSun;">300</span></span><span class="2TimesNewRoman"><span lang="EN-US">X</span></span><span class="2">数控螺杆铣床的铣头利用发动机使小带轮旋转，通过带传动使大带轮 旋转，从而使与大带轮直接接触的主轴轴承的外圈旋转；轴承外圈与铣头外壳的圆环 接触，铣刀盘安装在圆环上。因此，因为动力传递使铣刀盘旋转，进行铣削加工。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">本试验采用</span><span class="2TimesNewRoman"><span lang="EN-US">LXK</span></span><span class="2"><span style="font-family: SimSun;">300</span></span><span class="2TimesNewRoman"><span lang="EN-US">X</span></span><span class="2">数控螺杆铣床主轴轴承为</span><span class="2TimesNewRoman"><span lang="EN-US">NSK</span></span><span class="2"><span style="font-family: SimSun;">7964 </span></span><span class="2TimesNewRoman"><span lang="EN-US">A</span></span><span class="2"><span style="font-family: SimSun;">5</span></span><span class="2">角接触球轴承，主 要研宄油气润滑系统参数（如润滑油种类、润滑油量、压缩空气压力等）对轴承外圈 温升的影响；并且研宄了油气润滑与普通油润滑对轴承温度的影响。通过对试验结果 的分析可得出轴承温升的影响因素及温升规律并且可以得到最佳油气润滑参数。</span></p> <p class="60" style="margin-top:0cm;margin-right:0cm;margin-bottom:9.45pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 14.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together;page-break-after: avoid;background:transparent"><a name="bookmark22"><span class="61pt">4.2油气润滑系统工作原理</span></a></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">图</span><span class="2"><span style="font-family: SimSun;">4.1</span></span><span class="2">是一种油气润滑装置的工作原理图，压缩空气流经电磁阀进入气液杲。气 液泵把润滑油从油箱中吸出，润滑油输送到定量柱塞式分配器流过单向阀，压缩空气 与流过单向阀的润滑油混合，再由喷嘴把混合物喷出。时间继电器是通过控制时间来 改变电磁阀运作，压力继电器是用来控制润滑油和压缩空气压力的，节流阀控制压缩 空气的流量。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:34.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">此外，新型油气润滑系统还配置有机外程序控制</span><span class="2">（</span><span class="2TimesNewRoman"><span lang="EN-US">PLC</span></span><span class="2"><span style="font-family: SimSun;">)</span></span><span class="2">装置，控制系统里的 最低空气压力、主油管的压力建立、储油器里的油位与间隔时间等。</span></p> <p class="60" style="margin-top:0cm;margin-right:0cm;margin-bottom:9.45pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 14.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together;page-break-after: avoid;background:transparent"><a name="bookmark23"><span class="61pt"><span style="font-family: SimSun;">4. </span></span></a><span class="61pt">3实验装置工作原理</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:34.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">图</span><span class="2"><span style="font-family: SimSun;">4.2</span></span><span class="2">为油气润滑装置，压缩空气首先进入压缩空气处理装置，对压缩空气进 行干燥处理；经过干燥处理后的压缩空气进入分流阀，分流阀把压缩空气分成两路； 一路压缩空气进入油泵，油泵为气动泵，压缩空气为动力，使油泵开始工作，往油气 混合阀里输送润滑油；另一路压缩空气进入油气混合器，压缩空气在阀内与润滑油进</span><span class="2">行混合形成油气混合物；油气混合物通过油气管向外输送，对实验轴承进行润滑。</span></p> <p class="MsoNormal"><span lang="EN-US" style="font-size:1.0pt;mso-bidi-font-family: "Times New Roman";color:windowtext;mso-ansi-language:EN-US"> </span></p> <p class="21" style="margin-top:30.5pt;margin-right:0cm;margin-bottom:0cm; margin-left:0cm;margin-bottom:.0001pt;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;line-height:23.3pt;mso-line-height-rule:exactly;background: transparent"><span class="2">图</span><span class="2"><span style="font-family: SimSun;">4.3</span></span><span class="2">为铣头装置</span><span class="2">，</span><span class="2">油气管与铣头上的阀一端相连接</span><span class="2">，</span><span class="2">阀另一端与铜管一端连接</span><span class="2">， </span><span class="2">铜管另一端与固定在铣头喷嘴连接</span><span class="2">，</span><span class="2">油气混合物通过铣头上的喷嘴</span><span class="2">，</span><span class="2">把油气混合物输</span><span class="2"> </span><span class="2">送到轴承上</span><span class="2">，</span><span class="2">对轴承进行油气润滑。</span></p> <p class="60" style="margin-top:0cm;margin-right:0cm;margin-bottom:9.25pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 14.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together;page-break-after: avoid;background:transparent"><span class="61pt"><span style="font-family: SimSun;">4. </span></span><span class="61pt">5实验方法</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-indent:26.0pt; line-height:23.5pt;mso-line-height-rule:exactly;background:transparent"><span class="2">铣头使用的是</span><span class="2TimesNewRoman"><span lang="EN-US">NSK</span></span><span class="2">的</span><span class="2"><span style="font-family: SimSun;">7964</span></span><span class="2TimesNewRoman"><span lang="EN-US">A</span></span><span class="2"><span style="font-family: SimSun;">5</span></span><span class="2">轴承，轴承在正常工作时转速</span><span class="2TimesNewRoman"><span lang="EN-US">n</span></span><span class="2"><span style="font-family: SimSun;">=900</span></span><span class="2TimesNewRoman"><span lang="EN-US">r</span></span><span class="2"><span style="font-family: SimSun;">/</span></span><span class="2TimesNewRoman"><span lang="EN-US">min</span></span><span class="2">。</span><span class="2">通过</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:0cm;line-height:23.5pt;mso-line-height-rule: exactly;background:transparent"><span class="2">改变供油时间，来改变供油量，观察轴承温度的变化，轴承温升达到稳定时，轴承温 升最小的供油量为7964轴承在正常工作转速下的最佳供油量。本次实验中，每5分 钟测量一次轴承的温度，观察轴承的温升情况，直到轴承温度达到稳定为止。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:0cm;line-height:23.5pt;mso-line-height-rule: exactly;background:transparent"> </p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:0cm;line-height:23.5pt;mso-line-height-rule: exactly;background:transparent"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“数控加工中心主轴轴承油气润滑机理研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span></p></div> <div class="blank30"></div> <!-- tag --> <div 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