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13pt; background-color: transparent;"><span class="3"><span style="font-size: 10.5pt;">1.2.2</span></span></st1:chsdate><span class="3" style="line-height: 13pt; background-color: transparent;"><span style="font-size: 10.5pt;">课题研宄的意义</span></span></p> <p class="30" style="margin-bottom:13.25pt;line-height:13.0pt;mso-line-height-rule: exactly;mso-pagination:lines-together;page-break-after:avoid;background:transparent"><a name="bookmark5"></a></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 26.0pt;background:transparent"><span class="2"><span style="font-size: 10.5pt;">现场数据是产品的可靠性研究的基础，但由于研发周期短、试验成本高，企 业难以获得足够的可靠性数据<sup>[1()][49]</sup>，导致试验单位获得数据的难度增大，不能 从研发企业中直接获得大量的试验数据。这就要求试验单位在产品出厂后派人进 行时时跟踪记录，从生产企业转到用户企业采集故障数据以及其他相关数据。圆 盘式刀库自动换刀系统作为加工中心的关键功能部件之一，其可靠性水平是影响 机床整机的可靠性水平的主要因素之一。但是考虑到加工中心现场的实际情况： 加工时间包括换刀时间和工步持续时间这两部分，换刀时间比较短，一般在 </span></span><span class="2"><span style="font-size: 10.5pt;">5</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s</span></span><span class="2"><span style="font-size: 10.5pt;">~10</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s</span></span><span class="2"><span style="font-size: 10.5pt;">之间，工步持续时间比较长，一般在</span></span><span class="2"><span style="font-size: 10.5pt;">3</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">min</span></span><span class="2"><span style="font-size: 10.5pt;">~2</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span class="2"><span style="font-size: 10.5pt;">之间，故相对于工步持续 时间，换刀时间比较短，导致现场故障周期拉长，采集效率不高。这就要求除了 在现场采集数据外，试验单位应该在实验室的条件下，对其进行加速试验，快速 激发其潜在故障，使故障在短时间内暴露出来，提高故障数据采集效率。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-bottom:14.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"><span class="2"><span style="font-size: 10.5pt;">可靠性试验是可靠性研宄的基础，是进行可靠性评价、预计和增长的重要前 提<sup>[11]</sup>。本文就国产圆盘式刀库自动换刀系统的可靠性进行分析，首先根据实验室 现有的条件，搭建了换刀系统试验台，试验台包括机械系统、电气系统以及控制 系统，试验台可使换刀系统能够独立于机床实现自动换刀动作，相对于现场换刀 系统，实验室换刀系统省掉了大量的加工时间，换刀频率加快，更容易激发换刀 系统故障，加快暴露潜在缺陷，便于换刀系统故障数据的采集；其次，从试验环 境、试验前期准备以及试验要求等方面对试验进行论述，同时规范数据采集内容， 便于实验室数据以及现场数据的采集；再次是根据采集的数据进行可靠性建模分 析与评价，对故障产生的原因以及解决方案进行归类总结，有利于针对换刀系统 的薄弱环节提出相应的改进措施，这对提高换刀系统甚至整个机床的可靠性水平 都具有指导性意义；最后是将</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">VB</span></span><span class="2"><span style="font-size: 10.5pt;">良好的可视化界面与</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">Matlab</span></span><span class="2"><span style="font-size: 10.5pt;">强大的计算能力 以及图形能力结合起来，利用两者的优势来处理相关数据以及图形，两者的混合 编程不仅使用户能够直观的观察相关图形以及数据的变化，而且能够时时的更新 数据，且不用花费大量的时间从新编制程序。</span></span></p> <p class="21" style="margin-bottom:14.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"> </p> <p class="21" style="margin-bottom:14.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"> </p> <p class="MsoNormal"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">本文采摘自“加工中心盘式刀库可靠性试验方法研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span><span lang="EN-US" style="font-size:9.0pt"> <o:p></o:p></span></p> <p class="21" style="margin-bottom:14.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"><span style="font-size:10.5pt"><o:p></o:p></span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>数控加工中心</a> <a 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