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class="50" style="line-height: 13pt; background-color: transparent;">试验对象</span></p> <div class="Section1"> <p class="60" style="margin-top:0cm;margin-right:0cm;margin-bottom:14.1pt; margin-left:0cm;line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination: lines-together;page-break-after:avoid;background:transparent"><a name="bookmark10"></a><st1:chsdate year="1899" month="12" day="30" islunardate="False" isrocdate="False" w:st="on">2.1.1</st1:chsdate><span class="6">盘式刀库换刀系统简介</span></p> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt; text-indent: 26pt; line-height: 23.3pt; background: transparent;"><span class="2">刀库自动换刀系统是加工中心所普遍采用的一种高可靠性、高效率的换刀系统<sup>[52]</sup>。 根据刀库的抓刀方式，刀库一般可以分为：斗笠式刀库、链条式刀库、圆盘式刀库。</span></p> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt; text-indent: 26pt; line-height: 23.3pt; background: transparent;"><span class="2">本故障预警系统所针对的研究对象为某集团有限责任公司生产的某型圆盘式刀库 自动换刀系统，如图</span><span class="2">2.1</span><span class="2">所示。</span></p> <!--[if !supportTextWrap]--> <!--[endif]--> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt; text-indent: 26pt; line-height: 23.3pt; background: transparent;"><span class="2">该系列盘式刀库采用减速电机带动分度机构实现刀盘的运转，选刀动作快速、平 稳。分度机构由圆柱凸轮与凸轮轴承组合而成，分度精度高，噪音小；刀库刀套采用 工程塑料</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">ABS</span></span><span class="2">制作，具有重量轻、运转平稳、冲击小等优点，因此在进行信号采集时 能将干扰降到最低，有效地降低了故障误报率。上述减速电机在运转时带动副链轮、 副链条运转，通过副链条带动刀库外部带有接近传感器的轴转动，实现对刀盘运动的 精确控制。机械手的换刀动作由减速电机带动链条、链条带动滚子式蜗型弧面复合凸 轮来完成。</span></p> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt; text-indent: 26pt; line-height: 11pt; background: transparent;"><span class="2">盘式刀库性能如表</span><span class="2">2.1</span><span class="2">所示:</span></p> <div> <table cellspacing="0" cellpadding="0" hspace="0" vspace="0" width="563" align="center"> <tbody> <tr> <td valign="top" align="left" style="padding-top:0cm;padding-right:0cm; padding-bottom:0cm;padding-left:0cm"> <p class="1" style="line-height:12.0pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:422.4pt;mso-element-wrap: no-wrap-beside;mso-element-anchor-vertical:paragraph;mso-element-anchor-horizontal: column;mso-element-left:center;mso-element-top:.05pt;mso-height-rule:exactly"><span class="a">表</span><span class="a">2.1</span><span class="a">某型圆盘式刀库性能参数</span></p> <div align="center"> <table class="MsoNormalTable" border="0" cellspacing="0" cellpadding="0" style="border-collapse:collapse;mso-table-layout-alt:fixed;mso-padding-alt: 0cm 0cm 0cm 0cm"> <tbody> <tr style="mso-yfti-irow:0;mso-yfti-firstrow:yes;height:28.1pt;mso-height-rule: exactly"> <td width="375" colspan="2" style="width: 281.3pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 28.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 144pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">项目</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 28.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 61pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">性能参数</span></span></p> </td> </tr> <tr style="mso-yfti-irow:1;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 64pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀仓容量</span></span></p> </td> <td width="186" valign="top" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal"><span lang="EN-US" style="font-size:5.0pt; mso-bidi-font-family:"Times New Roman";color:windowtext;mso-ansi-language: EN-US"> </span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">24</span></span></p> </td> </tr> <tr style="mso-yfti-irow:2;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 64pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀盘电机</span></span></p> </td> <td width="186" valign="top" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal"><span lang="EN-US" style="font-size:5.0pt; mso-bidi-font-family:"Times New Roman";color:windowtext;mso-ansi-language: EN-US"> </span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 46pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">380</span></span><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">V</span></span><span class="2105pt"><span style="font-size: 10.5pt;">/50</span></span><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">Hz</span></span><span class="2105pt"><span lang="EN-US" style="font-size: 10.5pt;"> </span></span><span class="2105pt"><span style="font-size: 10.5pt;">纵置</span></span></p> </td> </tr> <tr style="mso-yfti-irow:3;height:23.75pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 58pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">机械手电机</span></span></p> </td> <td width="186" valign="top" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal"><span lang="EN-US" style="font-size:5.0pt; mso-bidi-font-family:"Times New Roman";color:windowtext;mso-ansi-language: EN-US"> </span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 46pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">380</span></span><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">V</span></span><span class="2105pt"><span style="font-size: 10.5pt;">/50</span></span><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">Hz</span></span><span class="2105pt"><span lang="EN-US" style="font-size: 10.5pt;"> </span></span><span class="2105pt"><span style="font-size: 10.5pt;">纵置</span></span></p> </td> </tr> <tr style="mso-yfti-irow:4;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 64pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀套间距</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">mm</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">88.7</span></span></p> </td> </tr> <tr style="mso-yfti-irow:5;height:23.75pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 54pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀具最大长度</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">mm</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">300</span></span></p> </td> </tr> <tr style="mso-yfti-irow:6;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 54pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀具最大重量</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">Kg</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 80pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">8</span></span></p> </td> </tr> <tr style="mso-yfti-irow:7;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="right" style="margin-top:0cm;margin-right:17.0pt; margin-bottom:0cm;margin-left:0cm;margin-bottom:.0001pt;text-align:right; text-indent:0cm;line-height:10.5pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:422.4pt;mso-element-wrap: no-wrap-beside;mso-element-anchor-vertical:paragraph;mso-element-anchor-horizontal: column;mso-element-left:center;mso-element-top:.05pt;mso-height-rule:exactly"><span class="2105pt"><span style="font-size: 10.5pt;">满刀刀具最大直径</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">mm</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">79</span></span></p> </td> </tr> <tr style="mso-yfti-irow:8;height:23.75pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="right" style="margin-top:0cm;margin-right:17.0pt; margin-bottom:0cm;margin-left:0cm;margin-bottom:.0001pt;text-align:right; text-indent:0cm;line-height:10.5pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:422.4pt;mso-element-wrap: no-wrap-beside;mso-element-anchor-vertical:paragraph;mso-element-anchor-horizontal: column;mso-element-left:center;mso-element-top:.05pt;mso-height-rule:exactly"><span class="2105pt"><span style="font-size: 10.5pt;">相邻空刀刀具最大直径</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">mm</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">159</span></span></p> </td> </tr> <tr style="mso-yfti-irow:9;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 64pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀柄形式</span></span></p> </td> <td width="186" valign="top" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal"><span lang="EN-US" style="font-size:5.0pt; mso-bidi-font-family:"Times New Roman";color:windowtext;mso-ansi-language: EN-US"> </span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 70pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">BT</span></span><span class="2105pt"><span style="font-size: 10.5pt;">40</span></span></p> </td> </tr> <tr style="mso-yfti-irow:10;height:23.75pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 54pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">刀臂回转半径</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">mm</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 23.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">310</span></span></p> </td> </tr> <tr style="mso-yfti-irow:11;height:24.0pt;mso-height-rule:exactly"> <td width="189" style="width: 141.85pt; border-style: solid none none; border-top-color: windowtext; border-top-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="right" style="margin-top:0cm;margin-right:17.0pt; margin-bottom:0cm;margin-left:0cm;margin-bottom:.0001pt;text-align:right; text-indent:0cm;line-height:10.5pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:422.4pt;mso-element-wrap: no-wrap-beside;mso-element-anchor-vertical:paragraph;mso-element-anchor-horizontal: column;mso-element-left:center;mso-element-top:.05pt;mso-height-rule:exactly"><span class="2105pt"><span style="font-size: 10.5pt;">换刀时间（刀一刀）</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">sec</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm; height: 24pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">1.8</span></span></p> </td> </tr> <tr style="mso-yfti-irow:12;mso-yfti-lastrow:yes;height:28.3pt;mso-height-rule: exactly"> <td width="189" style="width: 141.85pt; border-style: solid none; border-top-color: windowtext; border-top-width: 1pt; border-bottom-color: windowtext; border-bottom-width: 1pt; padding: 0cm; height: 28.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 64pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">气源压力</span></span></p> </td> <td width="186" style="width: 139.45pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm; height: 28.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 74pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2TimesNewRoman16"><span lang="EN-US" style="font-size: 10.5pt;">MPa</span></span></p> </td> <td width="188" style="width: 141.1pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm; height: 28.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt 75pt; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span class="2105pt"><span style="font-size: 10.5pt;">0.8</span></span></p> </td> </tr> </tbody> </table> </div> </td> </tr> </tbody> </table> </div> <!--[if !supportTextWrap]--><br clear="ALL" /> <!--[endif]--> <div> </div> <p class="60" style="margin-top:21.9pt;margin-right:0cm;margin-bottom:16.6pt; margin-left:0cm;line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination: lines-together;page-break-after:avoid;background:transparent"><a name="bookmark11"></a><st1:chsdate year="1899" month="12" day="30" islunardate="False" isrocdate="False" w:st="on">2.1.2</st1:chsdate><span class="6">盘式刀库换刀系统动作流程分析</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:28.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">盘式刀库换刀系统主要由三部分组成：</span><span class="2">1.</span><span class="2">由减速电机和分度机构带动转动的刀盘部 分；</span><span class="2">2.</span><span class="2">由减速电机和凸轮带动转动的机械手部分；</span><span class="2">3.</span><span class="2">完成倒刀和回刀动作的气缸部分。 如图</span><span class="2">2.2</span><span class="2">所示。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:28.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">盘式刀库换刀系统动作主要由</span><span class="2TimesNewRoman15"><span style="font-size: 12pt;">2</span></span><span class="2">个减速电机、</span><span class="2TimesNewRoman15"><span style="font-size: 12pt;">1</span></span><span class="2">个三位五通电磁阀和</span><span class="2TimesNewRoman15"><span style="font-size: 12pt;">5</span></span><span class="2">个接近传感 器控制完成。</span></p> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt; text-indent: 28pt; line-height: 23.3pt; background: transparent;"><span class="2">盘式刀库换刀系统执行机构有</span><span class="2TimesNewRoman15"><span style="font-size: 12pt;">3</span></span><span class="2">个</span><span class="28pt"><span style="font-size: 8pt;">：</span></span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">1.</span></span><span class="2">减速电机</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">Ml,</span></span><span class="2">用于控制刀盘的选刀；</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">2.</span></span><span class="2">减 速电机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">M</span></span><span class="2">2,</span><span class="2">用于控制机械手的抓刀、换刀动作；</span><span class="2">3.</span><span class="2">气缸，用于换刀位置的倒刀和回刀， 由电磁阀</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">YV</span></span><span class="22">1</span><span class="22">控制。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:28.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">盘式刀库换刀系统有</span><span class="2TimesNewRoman15"><span style="font-size: 12pt;">5</span></span><span class="2">个检测元件<sub>：</sub></span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">1.</span></span><span class="2">刀盘定位接近开关</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">SQ1,</span></span><span class="2">用于识别刀套是否 到位；</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">2.</span></span><span class="2">刀盘转动计数接近开关</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">SQ2,</span></span><span class="2">用于刀盘转动时刀套的计数作用；</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">3.</span></span><span class="2">机械手原点 确认接近开关</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">SQ3,</span></span><span class="2">用于确认机械手是否处于原点位置；</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">4.</span></span><span class="2">机械手扣刀确认接近开关 </span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">SQ4,</span></span><span class="2">用于确认机械手是否正确扣刀；</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">5.</span></span><span class="2">机械手马达停止接近开关</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">SQ5,</span></span><span class="2">用于确认机械 手减速电机</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">M2</span></span><span class="2">是否停止;</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">6.</span></span><span class="2">倒刀定位接近开关</span><span class="2TimesNewRoman15"><span lang="EN-US" style="font-size: 12pt;">SQ6,</span></span><span class="2">用于识别气缸倒刀动作是否到位；</span></p> </div> <p><span style="font-size:11.0pt;font-family:"Times New Roman";mso-fareast-font-family: "Times New Roman";mso-ansi-language:#0400;mso-fareast-language:#0400; mso-bidi-language:AR-SA"><br clear="all" style="page-break-before:always; mso-break-type:section-break" /> </span></p> <p class="21" align="left" style="margin: 0cm 0cm 0.0001pt; text-indent: 0cm; line-height: 11.5pt; background: transparent;"><span class="2">7.</span><span class="2">回刀定位接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">7,</span><span class="2">用于识别气缸回刀动作是否到位。</span></p> <div> </div> <!--[if !supportTextWrap]--> <p> </p> <p class="21" style="margin-top:0cm;margin-right:0cm;margin-bottom:23.25pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 26.0pt;line-height:23.3pt;mso-line-height-rule:exactly;background:transparent"><span class="2">盘式刀库自动换刀系统工作时，上位工控机根据目标刀号控制减速电机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Ml</span></span><span class="2">按照 就近原则进行正转或者反转。刀盘每转一个刀位，计数接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">2</span><span class="2">就会向</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">传递 一次信号，当刀盘电机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Ml</span></span><span class="2">将目标刀具转动到换刀位置时，定位接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="21pt">1</span><span class="21pt">检测到 </span><span class="2">刀具到达位置，并将信号反馈回</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">。</span><span class="2">此时，刀盘减速电机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Ml</span></span><span class="2">停止转动，倒刀电磁 阀得电，气缸动作，刀套向下转动90°至垂直；当气缸推刀具至倒刀磁环开关位置时， 倒刀定位接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">6</span><span class="2">得电并将信号反馈至</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">，</span><span class="2">气缸停止动作；原点确认接近开关 </span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">3</span><span class="2">检测机械手处于原点位置，扣刀确认接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">4</span><span class="2">检测机械手扣刀无误，机械手 减速电机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">M</span></span><span class="2">2</span><span class="2">开始动作，机械手转65°并抓住刀库与虚拟主轴处刀柄；机械手下降拔出 两把刀具，并旋转180°交换虚拟主轴刀具与刀库刀具位置；当机械手转到插刀位置时， 机械手上升，并将刀柄分别插入两个刀套中；机械手反转65°，此时回刀电磁阀接通， 气缸将换刀位置刀套推至水平位置。此过程中，回刀定位接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">7</span><span class="2">得电并将信号 反馈至</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">，</span><span class="2">机械手原点确认接近开关</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">SQ</span></span><span class="2">3</span><span class="2">检测到机械手回到预定位置，换刀完成。</span></p> <p class="21" style="margin-top:0cm;margin-right:0cm;margin-bottom:23.25pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 26.0pt;line-height:23.3pt;mso-line-height-rule:exactly;background:transparent"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“加工中心盘式刀库换刀系统的故障预警方法研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E7%AB%8B%E5%BC%8F%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>立式加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>数控加工中心</a> <a href='/index.php?case=tag&act=show&tag=CNC%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>CNC加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E5%88%80%E5%BA%93' target='_blank'>刀库</a> <!-- 分类 --> <div class="blank10"></div> 分类： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=713"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a href="/bethel/news/show_712.html">加工中心盘式刀库换刀系统的故障预警方法研究-主要内容</a> <div class="blank10"></div> <strong>下一篇</strong><a href="/bethel/news/show_714.html">故障预警系统的功能设计</a> </div> <!-- 上下页结束 --> </div><!-- /container --> <!-- 相关文章开始 --> <div class="blank60"></div> <!-- 页面标题开始 --> <div 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